How to turn a small peppermill - part 4

Finishing the body of the peppergrinder

The mill body is now mounted on the mandrel and tapped until it runs true. The base of the mill is on the right and needs to be drilled out.

Here I am using a sawtooth to complete the hole hoping to meet half way. This method is useful because with this method of drilling from both ends you can make taller mills without needing an extension rod for the sawtooth. Here I show the 7/8 inch sawtooth. I mean to open it up to 1,1/2 inch with a scraper to fit the mechanism but if you have an 1,1/2 inch sawtooth you should use this first after carefully calculating the hole depth required (see later).

I use the scraper to open up to 1.5 inch (38mm). Correct depth is vital. Measure the peppergrinder mechanism and the mill top carefully to calculate the correct depth of the 1.5 inch hole for the seating of the cutter ring. On my diagram (next image) I show 142 mm from the very top of the mill to the seating for the cutter ring

sectional diagram The 142mm dimension is critical and of course will be different with different makes of mechanism.

The mill can be reversed onto the mandrel and the top inserted in it's correct position. Bring up the tailstock for support and finish turn, sand, and polish the mill.

The mechanism can now be fitted, secured by screws through the strap. It would be wise to pre drill the screw holes slightly splayed out to avoid the screws breaking into the hole.

The drive washer is fitted to the top of the mill with tiny screws or nails. Do this with the shaft in position to get the washer accurately concentric.

fitted drive washerJob done! This mill is made from beech and finished with Chestnut finishing oil.